Where secondary glazing is being installed, the glass used should be at least 4mm thick, unless the pane is larger than 1.8 metres, when 6mm glass should be used.
Safety glass should be used, in accordance with BS 6262:1994: Part 4, whenever:
For new buildings and those undergoing major refurbishment, the building regulations Part K (England and Wales), Part S (Scotland) and Part H (Northern Ireland) must be observed and this may, in certain circumstances, affect specifications for the secondary windows.
Small panels are better if the windows are to be used regularly, particularly when the intended users are elderly or frail.
Large panels may be used on windows that require only occasional access, e.g. those within an air-conditioned building.
An aluminium-framed panel containing 4mm glass will weigh approximately 12kg per square metre, with 6mm glass, 17kg per square metre and with 11.5mm laminate, 29kg per square metre.
Where panels have to be removed for cleaning or access, a full manual handling assessment must take place. Depending on who will be using the secondary windows, this could affect their design.
The window design should take into account access for the safe handling of materials, both while the secondary glazing is being installed and during its future maintenance.
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